Industrial Robot Installations Double Globally, Reshaping Factory Automation

Global installations of industrial robots surpassed half a million units for the fourth consecutive year in 2024, according to the International Federation of Robotics (IFR).

Global Industrial Robotics Market Overview

Factories worldwide installed 542,000 industrial robots in 2024. This figure more than doubles the installation numbers from a decade ago. The IFR confirmed this represents the second-highest annual count in history. It sits just 2% below the peak recorded two years prior. Consequently, the operational stock of robots hit a new high of 4.66 million units globally.

Asian Dominance in Robot Adoption

Asia accounted for a massive 74% of all new robot deployments in 2024. This regional dominance underscores its central role in global manufacturing. China led this charge, installing a record 295,000 units. Therefore, China alone represented 54% of the global market. A significant milestone was also reached: Chinese robot manufacturers now outsell foreign competitors in their domestic market. Their market share climbed to 57%, according to IFR data.

Japan maintained its position as the world’s second-largest market. It installed 44,500 units. South Korea and India also showed strong performances. India, in particular, set a new national record with 9,100 installations.

European and American Automation Trends

European installations experienced an 8% decline in 2024. However, with 85,000 units, it was still the region’s second-best year on record. Germany remained Europe’s largest adopter, installing 26,982 robots. This performance secured its position as the fifth-largest market globally. Italy and Spain followed, though France saw a notable decrease.

The Americas market also saw a dip, falling 10% to 50,100 units. The United States, the regional leader, installed 34,200 robots. Markets like Mexico and Canada remain heavily influenced by automotive industry investment cycles.

Key Drivers and Industry Applications

The automotive sector continues to be the most powerful driver of robot demand. In markets like India and Mexico, it accounts for nearly half of all installations. However, electronics, metal, and machinery industries are also significant contributors. This broad adoption highlights the versatility of modern industrial automation solutions.

For engineers and plant managers, integrating these robots often involves sophisticated control systems like PLC (Programmable Logic Controller) and DCS (Distributed Control System). These systems form the brains of the automated factory, ensuring precision and reliability.

Future Outlook for Industrial Robotics

The IFR projects a 6% growth in global robot installations for 2025, reaching 575,000 units. Furthermore, the federation forecasts that the industry will surpass 700,000 annual installations by 2028. This growth persists despite geopolitical tensions and trade disruptions noted by the OECD and IMF.

This long-term growth trend signals a fundamental shift. Manufacturing is irreversibly moving toward smarter, more connected systems. As an industry observer at World of PLC, we see this creating sustained demand for advanced factory automation components and expertise.

Practical Applications and Integration Solutions

Implementing robotic automation requires a solid foundation in control hardware and software. Here are some key technical considerations:

• System Interfacing: Robots must communicate seamlessly with other machines and higher-level supervisory systems.
• Safety Programming: Integrating safety relays and programming safe stop functions within the PLC is non-negotiable.
• Motion Control: Complex robotic paths often require synchronization with other servo-driven axes on the production line.

For professionals looking to specify or upgrade their control infrastructure, exploring a range of proven PLC and industrial control solutions is a critical first step. Our platform offers resources and product information to help you build a robust automation strategy.

Frequently Asked Questions (FAQ)

Which country is the largest market for industrial robots?
China is by far the largest market, accounting for 54% of global installations in 2024 with 295,000 units.

What is the projected growth for the robotics industry?
Globally, robot installations are expected to grow by 6% in 2025 and surpass 700,000 units per year by 2028.

Which industry is the biggest user of industrial robots?
The automotive industry remains the strongest driver, accounting for over 45% of installations in key markets like India and 63% in Mexico.