1606-XL480E-3 | Allen-Bradley | 24 V DC 480 W Three-Phase Power Supply (Discontinued)
The Allen-Bradley 1606-XL480E-3 is a legacy Bulletin 1606-XL switched-mode power supply. It delivers 24 V DC at 20 A (480 W) from a 400–480 V AC three-phase input. A 600 W boost gives 25 A for short periods at 0–45 °C. Output is preset to 24 V ±0.5% and adjustable to 28 V DC. DIN rail mounting follows 1606-AP023. Rockwell ended sales on 2017-10-30. The listed direct replacement is the 1606-XLS480E-3. We source tested units for plants that still run this platform.
Key Specifications
- Brand: Allen-Bradley
- Model: 1606-XL480E-3
- Series: Bulletin 1606-XL, legacy
- Input: 3-phase AC 400–480 V; continuous 408–576 V AC, DC 550–820 V
- Output: 24–28 V DC, preset 24 V ±0.5%
- Output current: 20 A (480 W) at 0–60 °C; 25 A boost (600 W) at 0–45 °C
- Efficiency: typically 92% at 24 V / 20 A
- Ripple and noise: below 20 mVpp, including spikes to 20 MHz
- Hold-up time: above 11 ms at 24 V / 20 A
- Mounting: DIN rail per 1606-AP023
- Dimensions (H×W×D): 124 × 220 × 102 mm
- Weight: 1.8 kg
- Protection rating: IP20, open-frame construction
- Approvals: UL 60950-1 / cUL / CE marked
- Lifecycle: Discontinued. End of sale 2017-10-30. Replacement: 1606-XLS480E-3
Environment and Operating Limits
- Operating temperature: 0 to +70 °C
- Derating required above +60 °C
- Storage temperature: -25 to +85 °C
- Relative humidity: not published by the manufacturer
- IP20 — install inside a protected enclosure
- No communication interface. No bus ports or protocols.
Bulletin 1606-XL Legacy — Engineering Notes
The 1606-XL480E-3 belongs to an earlier generation of the 1606-XL family. It runs from three-phase mains without a step-down transformer. The 600 W boost supports inrush loads such as contactor coils and small drives. Ripple stays below 20 mVpp, which suits sensitive 24 V logic. Hold-up above 11 ms bridges short input dips. This unit is discontinued, so replacement planning matters. The official successor is the 1606-XLS480E-3. Check wiring and mounting differences before you swap. Keep a tested spare for legacy lines that cannot be re-engineered.
Where It Fits — Compatible Equipment
- Legacy panels built around Bulletin 1606-XL supplies.
- Three-phase 400–480 V AC cabinets with 24 V DC control loads.
- Machines requiring 480 W continuous or 600 W short-term boost.
- Retrofit and repair projects for discontinued Rockwell hardware.
- Systems with ripple-sensitive logic below 20 mVpp.
Installation Notes
- Mount on DIN rail per 1606-AP023. Allow convection clearance.
- Verify three-phase input voltage and phase sequence first.
- Set output with a meter under load. Range: 24–28 V DC.
- Apply derating above +60 °C ambient.
- Keep the open-frame unit inside an IP20-compliant enclosure.
- Plan for the 1606-XLS480E-3 if a permanent replacement is needed.
Why Buy From Oiltech Controls?
- 15+ years sourcing industrial automation spares.
- Worldwide shipping with FedEx, UPS, and DHL.
- Tested surplus and refurbished units.
- 12-month warranty on qualifying products.
- Technical check before every shipment.
- Support for obsolete and discontinued control systems.
Dispatch, Packaging, and Warranty
- Dispatch: ships within 24–28 hours after order confirmation.
- Carriers: FedEx, UPS, and DHL with tracking.
- Packaging: 1 × Allen-Bradley 1606-XL480E-3, shock protection, protective carton.
- Warranty: 12 months from shipment date. Covers functional defects under normal use.
- Documentation: connection reference included when available.
Oiltech Controls Review — Field Insight
The 1606-XL480E-3 still appears in older three-phase panels that run fine and cannot be rebuilt. Its 600 W boost covers startup peaks without tripping. The 92% efficiency and low ripple suit mixed logic and relay loads. The catch is lifecycle: it is discontinued. Buy a tested spare, confirm output under load, and plan a path to the 1606-XLS480E-3. Engineers value the DIN rail format and straightforward screw-free termination. Check the enclosure airflow before you push toward 60 °C ambient.
FAQ — Practical Guidance
Q: Is the 1606-XL480E-3 still available new from Rockwell?
A: No. Rockwell ended sales on 2017-10-30. We supply tested surplus and refurbished units. Confirm condition and warranty before you order.
Q: Can I replace the 1606-XL480E-3 with the 1606-XLS480E-3 directly?
A: Rockwell lists it as the direct replacement. Check input wiring, mounting, and terminal layout first. Compare both datasheets before you swap in a running panel.
Q: What does the 600 W boost actually cover?
A: Short current peaks up to 25 A at 0–45 °C. Do not size continuous loads to 600 W. Use it for inrush from contactors or small drives.
Q: Why is ripple and noise below 20 mVpp important?
A: Low ripple protects sensitive analog and logic circuits on the 24 V rail. It also reduces false trips on threshold-based inputs. Measure ripple under load if your process is noise-sensitive.
Q: How should I plan spares for a discontinued supply?
A: Buy a tested unit and keep it on the shelf. Record the load current and ambient temperature. Contact info@oiltechcontrols.com for stock and test reports. The 12-month warranty covers functional defects.
Contact and Ordering Support
Email: info@oiltechcontrols.com
WhatsApp: +86 158 8020 0923
Send your panel voltage, load current, and mounting details. We confirm fit before dispatch.
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