TC-FCCR01 Honeywell ControlNet Gateway Redundant Media 24V Adapter

TC-FCCR01 Honeywell ControlNet Gateway, Redundant Media

TC-FCCR01 is a redundant media ControlNet gateway for Honeywell Process Manager and C200 platforms. It links a controller to a ControlNet segment at 5 M bit/s and supports dual cable paths. The adapter drives up to 8 I/O modules over Flexbus. It takes 24 V dc nominal input from a SELV or PELV source per CE Low Voltage Directives. Field engineers deploy it where cable redundancy matters.

Oiltech Controls Review

• Dual ControlNet ports give a true redundant trunk.
• LEDs for Comm A, Comm B and I/O status speed up fault finding.
• Five position screw terminals hold torque at 7 to 9 inch-pounds.
• 500 V ac isolation separates user power from Flexbus.
• Compact housing fits existing C200 and PM cabinet space.

Oiltech Controls’s Insight – Where It Fits

• Suitable for C200 and Process Manager nodes on ControlNet.
• Best where a single cable run would risk a network drop.
• Matches Belden RG-6/U quad shield trunk cable.
• Pairs with 1786-CP programming cable at the NAP port.
• Choose it where 8 downstream I/O modules are enough.

Technical Data

• Brand: Honeywell
• Model: TC-FCCR01
• Function: ControlNet gateway, redundant media
• I/O Capacity: 8 modules
• Input Voltage: 24 V dc nominal
• Input Range: 19.2 to 31.2 V dc including 5% ac ripple
• Communication Rate: 5 M bit/s
• Redundant Cabling: Yes, channel A and channel B
• Flexbus Output: 640 mA max at 5 V dc
• Isolation: 500 V ac between user power and Flexbus
• Power Consumption: 400 mA max from external 24 V
• Power Dissipation: 4.6 W max at 19.2 V dc
• Thermal Dissipation: 15.7 BTU/hr at 19.2 V dc
• Connector Torque: 7 to 9 inch-pounds
• Programming Port: 1 RJ-45 NAP

Environmental and Mechanical

• Dimensions: 87 mm × 94 mm × 69 mm
• Operating Temperature: 0 to 55 °C
• Storage Temperature: -40 to 85 °C
• Relative Humidity: 5 to 95% non condensing
• Operating Shock: 30 g peak, 11 ms pulse
• Non Operating Shock: 50 g peak, 11 ms pulse
• Vibration: 5 g at 10 to 500 Hz per IEC 68-2-6

Power Supply Note

• Use a SELV supply to meet CE Low Voltage Directives.
• A PELV supply is also accepted.
• Keep ripple within 5% ac at the input terminals.

Installation Guide

• Torque terminal screws to 7 to 9 inch-pounds.
• Wire 12 gauge copper, stranded or solid.
• Keep insulation diameter at 3/64 inch max.
• Use Belden RG-6/U quad shield for ControlNet trunk.
• Land both A and B channels for redundancy.

Commissioning and Maintenance

• Read Comm A and Comm B LEDs after power up.
• Confirm I/O status LED turns green per module.
• Check 24 V input stays within 19.2 to 31.2 V dc.
• Verify Flexbus current stays below 640 mA.
• Re torque terminals at scheduled service.

Compatibility

• Honeywell C200 and Process Manager platforms.
• ControlNet trunk on Belden RG-6/U quad shield.
• 1786-CP programming cable for the NAP port.
• Downstream I/O up to 8 modules over Flexbus.
• Ask us for cross reference on older ControlNet adapters.

Certifications

• CE Low Voltage Directive compliant with SELV or PELV supply.
• Vibration tested to IEC 68-2-6.
• 500 V ac isolation rating between user power and Flexbus.

Packing List

• 1× TC-FCCR01 gateway
• 1× anti static bag
• 1× protective carton
• 1× test report copy

Warranty, Lead Time and Shipping

• 12-month warranty on every gateway.
• Dispatch within 24 to 28 hours after order confirmation.
• Shipping by FedEx, UPS, DHL.
• Tracking shared after dispatch.
• Technical verification before shipment.

Typical Applications

• Redundant ControlNet backbones in process plants.
• C200 controller to I/O network links.
• Process Manager nodes with dual cable routing.
• Retrofit of single path ControlNet segments.
• Panels needing isolated 24 V to Flexbus conversion.

Diagnostic Capability

• Comm A and Comm B LEDs show per channel link state.
• I/O status LED reports downstream module health.
• Redundant cable faults stay visible at the panel.
• Power fault shows as an LED drop or flicker.

Why Buy From Oiltech Controls?

• Over 15 years supplying industrial automation spares.
• Worldwide dispatch through FedEx, UPS and DHL.
• Tested industrial surplus and refurbished options.
• 12-month warranty on all stock.
• Technical check completed before every shipment.
• Long term help for obsolete control systems.

FAQ

Q: Does TC-FCCR01 need a special power supply?

A: Yes. Use a SELV or PELV 24 V dc source. This keeps the CE Low Voltage Directive compliance intact. Standard bulk supplies may not qualify.

Q: How many I/O modules can sit behind it?

A: Eight modules over Flexbus. Watch the 640 mA Flexbus budget at 5 V dc before adding cards.

Q: Which cable should I run for ControlNet?

A: Belden RG-6/U quad shield. Terminate both A and B channels to get redundancy. One channel alone still works but loses the backup path.

Q: What should I check first if Comm LEDs stay red?

A: Check trunk termination and cable shield grounding. Then confirm the 5 M bit/s rate matches the segment. Also verify the NAP port is not left connected.

Q: Is this the right adapter for a new build?

A: Buy it when the node needs 8 or fewer I/O modules and redundant ControlNet. For larger I/O counts, plan a different adapter or add a second node.

Contact Information

Inquiries: info@oiltechcontrols.com
Phone / WhatsApp: +86 158 8020 0923

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