Product Overview – TM221CE40R
TM221CE40R belongs to the Modicon M221 series. This logic controller offers 40 I/O points with 24 discrete inputs and 16 relay outputs. It operates on 100…240 V AC and supports sink/source wiring. The unit includes 4 fast inputs for high-speed counting up to 100 kHz. Built-in Ethernet, RS232/RS485, and USB ports enable flexible connectivity. This controller suits small machines, conveyor systems, and HVAC panels.
Technical Specifications
- Brand: Schneider Electric
- Model: TM221CE40R
- Series: Modicon M221
- Rated Supply: 100…240 V AC (85…264 V AC limits)
- Network Frequency: 50/60 Hz
- Inrush Current: ≤ 40 A
- Power Consumption: ≤ 70 VA
- Discrete Inputs: 24 (incl. 4 fast inputs, sink/source, 24 V DC, 7 mA)
- Analog Inputs: 2 (0…10 V, 10-bit, 10 mV LSB, 1 ms/ch)
- Relay Outputs: 16 (NO, 5…250 V AC / 5…125 V DC, 2 A)
- Fast Input Response: 5 µs ON/OFF
- Output Response: 10 ms ON/OFF
- Memory: 256 KB program, 10k instructions
- Data Backup: 256 KB flash + optional 2 GB SD card
- Battery: BR2032 lithium, 4 yr life
- Execution Speed: 0.2 µs/Boolean, 0.3 ms/1K instructions
- PID Loops: Up to 14 simultaneous loops
- HSC Frequency: 100 kHz (single/Pulse-Direction), 50 kHz (A/B)
- Communication: Ethernet (Modbus TCP), Serial (Modbus RTU/ASCII), USB
- Sensor Supply: 24 V DC @ 250 mA
- Mounting: DIN rail (TH35-7.5/15) or panel
- Dimensions: 160 x 70 x 70 mm (W x H x D)
- Weight: 0.456 kg
Environmental & Certifications
- Standards: EN/IEC 61131-2, EN/IEC 61010-2-201
- Certifications: CSA, cULus, IACS E10, RCM, CE
- Operating Temp: -10…55 °C (horizontal), -10…35 °C (vertical)
- Storage Temp: -25…70 °C
- Humidity: 10…95% RH non-condensing
- Protection: IP20 (with cover)
- Pollution Degree: ≤ 2
- Altitude: 0…2000 m operation
- Vibration: 3.5 mm / 3 gn (5…150 Hz)
- Shock: 10 gn (11 ms)
- EMC Immunity: EN/IEC 61000-4-2/3/4/5/6/8
- Emissions: EN/IEC 55011 Class A
Installation & Commissioning
- Mount on TH35-7.5 or TH35-15 DIN rail, or use panel fixing kit.
- Leave 50 mm clearance around the unit for proper cooling.
- Use shielded cable for fast inputs (max 10 m) to reduce noise.
- Unshielded cable for standard I/O up to 30 m is acceptable.
- Connect AC power to L/N terminals; earth the ground terminal.
- Use SoMachine software for configuration and programming.
- Online monitoring allows real-time I/O status and forcing.
- Removable screw terminal blocks simplify wiring and maintenance.
Oiltech Controls’s Insight
- This controller fits OEM machinery, conveyor systems, and HVAC panels.
- Built-in Ethernet enables easy integration with SCADA or MES.
- 4 fast inputs are ideal for encoder or high-speed counter applications.
- Relay outputs handle AC or DC loads directly, reducing external contactors.
- 14 PID loops manage multiple temperature or pressure control loops.
- Compatible with TM2 expansion modules (up to 7 modules).
- Works with Modicon Quantum via Modbus TCP.
Typical Applications
- Packaging machines
- Conveyor systems
- Pump and fan control
- HVAC control panels
- Small material handling
- Light industrial automation
Professional FAQ – Engineering Focus
- Q: What is the maximum counting frequency on fast inputs in A/B mode?
- A: 50 kHz for A/B quadrature mode. Single-phase and pulse/direction modes support 100 kHz. For reliable counting, keep cable length under 10 m and use shielded wiring.
- Q: Can I use this controller with 24 V DC sensors and 230 V AC loads simultaneously?
- A: Yes. The controller has a built-in 24 V DC sensor supply (250 mA). Relay outputs are rated for up to 250 V AC / 125 V DC, so you can mix DC sensors and AC loads without extra power supplies.
- Q: What is the real-world memory usage for a typical PID + HSC application?
- A: A typical project with 4 PID loops and one HSC uses about 30-40% of the 256 KB program memory. The controller supports up to 14 loops, but we recommend staying under 10 loops to maintain scan time below 10 ms.
- Q: How do I choose between M221 and M218 series for a new project?
- A: Choose M221 (TM221CE40R) for cost-sensitive projects with Ethernet and moderate I/O. Choose M218 if you need more fast inputs (up to 6) or CANopen fieldbus. For most standalone machines, M221 offers better value.
- Q: Is the Ethernet port suitable for real-time control or just monitoring?
- A: Ethernet is used for programming, HMI communication, and Modbus TCP client/server. It is not deterministic for hard real-time I/O, but works well for supervisory control and data logging. For time-critical signals, use the fast inputs with interrupt handling.
Packaging, Shipping & Warranty
- Package includes: PLC unit, removable terminal blocks, and quick-start guide.
- We ship worldwide via FedEx, UPS, or DHL.
- Order processing time: 24-28 hours from order confirmation.
- Tracking number provided within 24 hours after dispatch.
- 12-month warranty against manufacturing defects from date of shipment.
Why Buy From Oiltech Controls?
- Over 15 years supplying industrial automation spares globally.
- Every unit is functionally tested before shipment.
- We offer both new and tested surplus/refurbished options.
- Technical verification ensures compatibility with your existing system.
- We support obsolete control systems – ask us for hard-to-find parts.
- Fast global shipping with reliable couriers (FedEx, UPS, DHL).
Contact Information
For technical questions or order assistance, email info@oiltechcontrols.com or reach us on WhatsApp at +86 158 8020 0923. Our team responds within 4 business hours.
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